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Foam inserts and protection are used with the whole range of protective cases we market and the different uses are boundless - from weapons cases and camera cases to medical cases and instrument cases. Our foam engineers apply our client's requirements first and the resulting protective cases represent the ideal solutions. Our engineers determine foam type, density, thickness and shape based on your components, the fragility level of your gear and the maximum g-force to which the equipment will be subjected. Foam inserts are an essential part of protective packaging, surrounding and supporting the product itself. The selection of appropriate foam types and densities is critical to ensure the safety of case contents. When designing the most effective foam support for individual applications, we use various processes such as punching, stamping, CNC routing, hand-forming and sculpturing.

We have many years of experience advising customers on equipment support, layout and necessary protection from shock, impact and vibration. Whether foam packaging requirements include military specifications, commercial specs for industrial products or enhancements to sales presentations, we offer choices in foam color, multi-layering and materials, including anti-static foam, conductive foam and foam with self-extinguishing properties.
Unit of Measure

Specifications

Capabilities

N/A Design Manufacturing Prototyping

Products

N/A Foam Components Foam Cushions Foam Inserts Profiles Protective and Cushioning Padding

Function

N/A Abrasion Control Alignment Antimicrobial Anti-Vibration Breathability Comfort Cushioning Friction Control Moisture Management Protection Support

Methods

N/A Assembly Beveling Computer Numerical Control (CNC) Routing Contour and Shape Cutting Contour Cutting Decorating Die Cutting Hand-Forming Lamination Molding Packaging Profile Cutting Punching Sculpturing Sealing Sewing Skiving/Slitting Stamping

Materials

N/A Cross-Linked Polyethylene Electrostatic Discharge (ESD) and Anti-Static Material Polyester Foam Polyethylene Foam Polyurethane (Convolute) Foam Pressure Sensitive Adhesives Sheet or Roll Foams

Specification

N/A Color, Density, Thickness, Shape, etc. - Available Upon Request

Production Volume

N/A Blanket Orders High Volume Low Volume Prototype

Lead Times

N/A Quoted on Job by Job Basis